Systems Integration

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Seamless integration of control systems, software platforms, and industrial equipment to create unified, intelligent operations. From PLCs and SCADA to MES and ERP systems, communication is streamlined across all layers of production. Services include legacy system upgrades, protocol bridging, data synchronization, and real-time monitoring integration. The result is a connected, efficient, and scalable automation environment that supports smarter decision-making and operational agility.

Seamless integration of control systems, software platforms, and industrial equipment to create unified, intelligent operations. From PLCs and SCADA to MES and ERP systems, communication is streamlined across all layers of production. Services include legacy system upgrades, protocol bridging, data synchronization, and real-time monitoring integration. The result is a connected, efficient, and scalable automation environment that supports smarter decision-making and operational agility.

🔗 Systems Integration – Expanded Service Offering

🧠 Control System Integration

  • Integration of PLCs, HMIs, SCADA, and DCS platforms

  • Multi-vendor system compatibility (e.g., Rockwell, Siemens, Schneider, Omron)

  • Centralized control and monitoring across multiple systems or sites

🧩 Legacy System Modernization

  • Migration from outdated PLCs and SCADA systems

  • Reverse engineering of undocumented systems

  • Hardware and software upgrades with minimal downtime

🌐 Enterprise System Connectivity

  • Integration with MES (Manufacturing Execution Systems)

  • ERP (Enterprise Resource Planning) data exchange

  • Real-time production data synchronization and reporting

🔌 Protocol Bridging & Communication

  • Bridging between industrial protocols (Ethernet/IP, Profinet, Modbus, OPC UA, MQTT)

  • Gateway configuration for cross-platform communication

  • Custom middleware development for unique integration needs

📊 Data Acquisition & Historian Integration

  • Real-time and historical data logging

  • Integration with historians like OSIsoft PI, Canary, or Ignition Tag Historian

  • Data normalization and contextualization for analytics

🛠️ Custom Middleware & API Development

  • Development of custom APIs for third-party software integration

  • Middleware for bridging OT (Operational Technology) and IT systems

  • Secure data pipelines for cloud or edge computing platforms

🧪 Testing & Validation

  • Simulation of integrated systems before deployment

  • Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT)

  • Validation against functional and performance specifications

🔄 Batch & Recipe Management Integration

  • ISA-88 compliant batch control integration

  • Recipe management systems for food, pharma, and chemical industries

  • Integration with SCADA and MES for traceability

🔐 Cybersecurity & Access Control

  • Secure integration of remote access tools

  • Role-based access control across integrated systems

  • Network segmentation and firewall configuration

📈 Performance Monitoring & Optimization

  • Real-time KPIs and OEE dashboards

  • Alarm rationalization and event tracking

  • Predictive maintenance integration using machine data