System Design & Engineering

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System Design & Engineering is the foundation of every successful automation project. It involves analyzing process requirements, selecting the right control platforms, and designing a scalable architecture that integrates PLCs, SCADA, HMIs, and industrial networks. Services include electrical schematics, instrumentation planning, and network layout, all tailored to meet safety and compliance standards.

System Design & Engineering is the foundation of every successful automation project. It involves analyzing process requirements, selecting the right control platforms, and designing a scalable architecture that integrates PLCs, SCADA, HMIs, and industrial networks. Services include electrical schematics, instrumentation planning, and network layout, all tailored to meet safety and compliance standards.

🏗️ System Design & Engineering – Expanded Service Offering

🔍 1. Requirements Analysis & Planning

  • Site surveys and process audits

  • Functional Requirements Specification (FRS) development

  • Risk assessments and feasibility studies

  • Safety and regulatory compliance planning (e.g., OSHA, NFPA, UL508A)

🧠 2. Control System Architecture Design

  • Selection of control platforms (PLC, DCS, PAC)

  • Centralized vs. distributed control strategies

  • Redundancy and failover planning

  • Integration with SCADA, MES, and ERP systems

🤖 3. PLC System Design

  • Platform selection (Allen-Bradley, Siemens, Schneider, etc.)

  • I/O list development and mapping

  • Control logic design (ladder, structured text, function block)

  • Safety PLC and SIL-rated system design

🖥️ 4. SCADA & HMI System Design

  • SCADA platform selection (Ignition, FactoryTalk, WinCC, etc.)

  • HMI screen layout and navigation design

  • Alarm management and event logging

  • Historian and data trending integration

📐 5. Electrical & Instrumentation Design

  • Electrical schematics and panel layout drawings (AutoCAD, EPLAN)

  • Instrumentation selection and specification (sensors, actuators, transmitters)

  • Power distribution and grounding systems

  • Cable schedules and termination diagrams

🌐 6. Industrial Network Design

  • Network topology and segmentation

  • Protocol selection (Ethernet/IP, Profinet, Modbus TCP, OPC UA)

  • Cybersecurity planning and secure remote access

  • Managed switch configuration and VLAN setup

🧪 7. Simulation, Testing & Validation

  • Virtual commissioning and logic simulation

  • Factory Acceptance Testing (FAT)

  • Site Acceptance Testing (SAT)

  • Loop checks and I/O verification

📚 8. Documentation & Compliance

  • Functional Design Specifications (FDS)

  • As-built drawings and wiring diagrams

  • Operation and maintenance manuals

  • Compliance with industry standards (ISA, IEC, UL, ISO)